Clean, Fast & Precise Metal Cuts

FUJI "KOSOKU" Tools for Industry Excellence
  • High Precision Metal Cutting Machine ( F Cutter 9E)
  • FS-B10E Precision Metal Cutting Machine used to cut off super hard drill
  • High Precision Metal Cutting Machine ( FS-9e)
  • Special cutting discs match with B-10E cut off machine
  • High Precision Metal Cutting Machine ( F Cutter 9E)
  • FS-B10E Precision Metal Cutting Machine used to cut off super hard drill
  • High Precision Metal Cutting Machine ( FS-9e)
  • Special cutting discs match with B-10E cut off machine

Wet Type Precision Cut-Off Machine for Cutting Super Hard Parts

No.FS-B10E

Key Features

  • Cut Superhard Metal Components: Capable of handling tough materials efficiently.
  • Greatly Increases Cutting Capability: High torque and stability for improved throughput.
  • Excellent Surface Finishing: Delivers clean, burr-free cuts.
  • Extremely Quiet & Durable: Low noise operation with extended machine life.
  • Easy & Fast Performance: User-friendly operation for quick cut-off tasks.
  • Wet-Type Safety Design: Includes waterproof cover for safe coolant usage.
Material Application:

Suitable for General Metal, Stainless Steel, and Super Hard Alloy Metal.

Specifications

Specification of High Precision Metal Cutting Machine (F Cutter Series)
  • High Precision Metal Cutting Machine ( F Cutter 9E)
  • FS-B10E Precision Metal Cutting Machine used to cut off super hard drill
  • High Precision Metal Cutting Machine ( FS-9e)
  • Special cutting discs match with B-10E cut off machine
  • Description

  • Cautions

Precision Metallographic Sampling: FUJI FS-B10E Wet Abrasive Cutter

The FUJI FS-B10E Precision Metal Cutting Machine is an expertly engineered wet abrasive cut-off system developed explicitly for rigorous metallographic sampling and high-precision quality inspection work. Unlike standard dry chop-saws that ruin material integrity, this machine integrates advanced active cooling and mechanical stability technologies to ensure the internal microstructure of your sample remains completely unaltered during the cutting phase.

Combining laboratory-grade innovation with heavy-duty industrial functionality, the FS-B10E features a compact footprint that maximizes workspace efficiency. It consistently delivers exceptional surface finishing, ensuring clean, burr-free, and burn-free cuts that are essential for accurate metallurgical analysis. Designed for extremely quiet operation and extended durability, it is the ultimate sectioning solution for research laboratories, automotive testing facilities, and aerospace workshops requiring strict cutting tolerances.

FUJI FS-B10E Precision Wet Metal Cutting Machine for Super Hard Alloy Drills

Key Features & Engineering Advantages

1. High-Visibility Safety Enclosure

Equipped with a robust, shatter-resistant transparent protection cover, the machine absolutely ensures operator safety. Simultaneously, it allows a full, unobstructed field of vision to continuously monitor the cutting dynamics and coolant flow.

2. Vibration-Free Double Clamping

The specialized Double Clamping Vise system rigidly secures the workpiece on both the left and right sides of the cutting blade. This eliminates harmonic vibration, prevents wheel binding, and guarantees a uniform surface with zero burrs.

3. Advanced Wet Cutting Coolant System

Purpose-built with a recirculating coolant system to prevent the creation of a Heat-Affected Zone (HAZ). By eliminating thermal burning, the specimen's metallographic grain structure remains pristine for highly accurate microscopic evaluation.

4. Rapid Setup & Portability

Includes a dedicated, heavy-duty Carry Set (Base Stand) with mobility wheels. This ensures the unit can be easily transported, securely fixed, and perfectly leveled across different testing rooms within your manufacturing facility.

Machine Structure & Vise System

FS-B10E Structure and Double Clamping Vise System

The heavy-duty double-clamping vise ensures absolute stability during the sectioning process.

Standard Accessories Included

Accessories for FUJI High Precision Metal Cutting Machine

Everything required for immediate laboratory deployment.


Technical Specifications

Engineering Parameter System Details (FS-B10E Series)
Machine Architecture Manual Wet Abrasive Cut-Off Machine
Workpiece Clamping Method Double Vise Clamping (Total Anti-Vibration Design)
Operator Safety Features Full Transparent Polycarbonate Protective Cover
Thermal Management Integrated High-Volume Recirculating Coolant System
Included Hardware Base Standard wrench set, Sample clamping vises, Dedicated Mobile Stand Unit
Primary Industry Applications Metallographic Sampling, Heat Treatment QC, Failure Analysis

Optimize Your Output: Recommended Precision Consumables

To achieve the highest laboratory precision and completely minimize expensive material waste, the FS-B10E is meticulously engineered to work in perfect synergy with our F-Series Ultra-Thin Cutting Wheels.

Why pair with F-CUT Ultra-Thin Wheels?

  • 0.8mm Ultra-Thin Kerf: Significantly reduces material loss when sectioning extremely expensive aerospace alloys or rare earth metals.
  • Flawless Burr-Free Results: The specific "Machine-Wheel Synergy" delivers a mirror-like metallurgical finish that frequently bypasses the need for secondary grinding or deburring.
  • Optimized Matrix for Wet Cutting: The resin bond is specifically formulated to resist coolant degradation, preventing heat build-up while maintaining wheel structural integrity.

Global Industrial Applications

The FUJI FS-B10E is the trusted sectioning standard for environments where material precision is strictly non-negotiable. It is widely deployed across:

  • Metallurgy & Research Labs: For sectioning complex samples of raw steel, iron, and super-alloys to accurately analyze internal grain structures.
  • Quality Control (QC) & Heat Treatment: Inspection of heat-treated automotive parts, critical welds, and surface-hardened induction layers without inducing false heat damage during the cut.
  • Aerospace Engineering: Precision slicing of titanium fasteners, turbine engine components, and super-hard solid carbide drill bits for microscopic failure analysis.
  • General Precision Manufacturing: Cutting stainless steel tubes and rods with flawlessly clean edges, drastically reducing labor time spent on secondary grinding procedures.

Frequently Asked Questions (FAQ)

Q: Why is wet cutting mandatory for metallographic sampling?

A: Wet cutting utilizes a continuous flow of liquid coolant to suppress extreme frictional heat. Dry cutting creates a localized Heat-Affected Zone (HAZ) which can fundamentally alter the metal's internal microstructure (such as accidentally inducing martensitic transformation). Wet cutting ensures the sample remains metallurgically perfectly intact for accurate analysis.

Q: What materials can the FS-B10E cut effectively?

A: The machine is highly versatile. When correctly paired with the appropriate FUJI abrasive wheel, it seamlessly slices through general carbon steel, high-tensile stainless steel, non-ferrous metals, and even super-hard materials like solid carbide drill bits.

Q: How does the Double Clamping Vise improve cut quality?

A: Standard single-vises allow the cut-off piece to drop or shift at the final moment of the cut, causing jagged burrs and potential wheel breakage. The Double Clamping Vise secures the workpiece on both sides of the blade, eliminating vibration and guaranteeing a perfectly flat finish.

Require Precision Metallurgical Sectioning Solutions?

FUJI Grinding Wheel delivers 70 years of industry-leading Japanese reliability. Contact our technical engineering team today for a custom quote or expert advice on selecting the perfect cutting machine and abrasive wheels for your specific laboratory materials.

Request a Technical Quote Today

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard RegionSafety Factor (Burst Multiplier)Safety Logic & Benchmark
FUJI (High Precision)> 2.0xEngineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)2.0xExtreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)$1.73xRisk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)1.5xEfficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.