Overview: Precision Engineered for Coolant-Driven Performance
The FUJI Kosoku Automatic Configuration (No. 22) Wet-Type Metal Cutting Machine stands as a multi-functional, heavy-duty solution for demanding metal processing needs. By integrating advanced coolant systems with Japanese precision engineering, this machine delivers superior cutting accuracy, extremely smooth cut edges, and optimal thermal control.
Designed for medium to large-scale operations, it elevates workshop productivity while delivering clean results completely free of dust, sparks, or unwanted odors. Its ultra-quiet operation adapts seamlessly to modern, safety-conscious fabrication environments.
Why Choose the No. 22 Configuration? This model builds upon the standard No. 1D specification by adding a high-performance Inverter System and Automated Vise Clamping, offering precise speed control for varying material hardnesses.
Heavy-Duty Capabilities & Angled Cutting
The FUJI No. 22 is an indispensable asset for metal processing plants and sheet metal workshops. It provides highly efficient, fast, and durable cutting power for large-scale materials, including:
Large angle iron and channel steel
Heavy-duty square tubes and round pipes
Solid metal bars and steel rebar
Advanced Integration: When paired with the Kosoku KCM-370 cutting machine, operators unlock unprecedented versatility. This combination allows for precise left and right 60-degree angled cuts, as well as preset size-specific continuous cutting, guaranteeing high-precision repeatability for mass production.
Key Advantages of Wet Cutting
Heat Reduction & Material Integrity Coolant-fed operation minimizes friction, preventing thermal deformation and discoloration. Ideal for heat-treated steels and alloys requiring strict dimensional stability.
Extended Blade Lifespan Continuous coolant lubrication reduces wear on the saw blade teeth, extending service life significantly compared to traditional dry cutting abrasive methods.
Ultra-Precise, Smooth Edges Eliminates burrs and micro-cracks caused by overheating, ensuring a mirror-finish edge that is immediately ready for assembly, threading, or welding.
Safety & Eco-Friendly Wet cutting actively suppresses airborne dust and hazardous sparks. It features a closed-loop coolant recycling system to reduce waste and operational costs.
Depending on your workload intensity, the No. 22 specification offers two distinct automated clamping systems to secure your workpiece:
Feature
Option A: Air Vise
Option B: Booster Vise
Mechanism
Cylinder with guide system
High-pressure boosting system
Clamping Force
Standard Stability
Max 1.4 Tons (Adjustable)
Best Application
Exclusively for Square Pipes & Light Cutting
Optimal for Heavy Cutting, Channel Steel & Solid Bars
Control
Automated Pneumatic
Pressure freely decreased per workpiece
Applicable Metal Saw Size:370 x 2.5 (3.0) x 45 mm (Also compatible with 66 x 11 x 4 pinholes).
The FUJI Advantage: Perfect Synergy
Japan's Ultimate Dual-Manufacturer With decades of rich industrial heritage, FUJI Grinding Wheel holds a highly unique position in the global market: We are the ONLY Japanese enterprise that manufactures BOTH industrial power tools (Kosoku machines) and abrasive grinding wheels/blades.
Because we design and manufacture both the machinery and the consumables in-house, we ensure 100% perfect synergy. Our machines and blades are engineered to match each other's RPM, torque, and cooling requirements exactly. This translates to unmatched safety, maximized cutting efficiency, and lower long-term operational costs for your workshop.
Frequently Asked Questions (FAQ)
What materials can the FUJI No. 22 handle?
It is specifically designed for heavy-duty metal processing, easily handling large angle iron, channel steel, square tubes, round pipes, and solid steel rebar without struggling.
What is the main benefit of the Inverter in the No. 22 model?
The inverter allows for variable speed control. This means you can slow down the RPM for hard materials like stainless steel (to prevent blade burn) and speed it up for softer metals like aluminum, optimizing both cutting time and blade life.
Should I choose the Air Vise or Booster Vise?
Choose the Air Vise if you primarily cut light, square tubing. Choose the Booster Vise if you handle heavy-duty solid bars or thick-walled channel steel, as it provides up to 1.4 tons of clamping pressure to prevent dangerous material movement.
Ready to Optimize Your Production Line?
Equip your workshop with Japanese engineering excellence. Experience the unmatched synergy of FUJI Kosoku machines and blades.
Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.
Standard Region
Safety Factor (Burst Multiplier)
Safety Logic & Benchmark
FUJI (High Precision)
> 2.0x
Engineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)
2.0x
Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)
$1.73x
Risk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)
1.5x
Efficiency Focused: Relies on machine guarding and operational procedures.
1.RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
2.Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
3.Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
4.Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
5.PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
6.Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.
Applications of Abrasives & Usage Notes
Abrasive Selection Guide
Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.
Warning Symbol Interpretation
Standardized safety icons for safe operation and protection guard usage.
Professional Export & Maintenance Insight
When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.