The FUJI High-Frequency Generator (FG-505NE / FG-605NE), also known as a Rotary Frequency Converter, is the robust power hub designed to drive our high-performance tool ecosystem. It features a revolving-field synchronous generator driven by a heavy-duty induction motor.
This unit is engineered to convert standard 3-phase power (380V or 200V) into the specialized 200V / 240-250Hz output required by high-frequency tools. Built for professional industrial environments like foundries, it combines extreme durability with reliable precision.
It is fully compatible with the Fuji HGC-250Ⅱ High Frequency Angle Grinder, creating a system that ensures efficiency, safety, and operator comfort for heavy-duty grinding tasks.
Why Choose Rotary? Mechanical vs. Electronic Inverters
In the heavy grinding industry, stable power is critical. While electronic inverters are common, FUJI's Rotary Mechanical Generators offer distinct advantages for heavy-duty applications found in foundries and shipyards.
⚙️ Rotary Generator (FUJI FG Series)
Ideally suited for Heavy Duty Grinding. Uses a spinning motor-generator to create frequency. It acts like a "flywheel," providing immense inertia to absorb sudden load spikes when operators press hard during grinding.
Suited for Precision/Light Duty. Uses circuit boards to convert frequency digitally. While lighter, they can be sensitive to the extreme current spikes typical in aggressive foundry grinding.
Overload Handling: Often trips safety circuits under heavy spikes.
Durability: Sensitive to metal dust and electronic failure.
Complexity: Harder to repair in the field.
Key Technical Features
⚡ High Overload Tolerance Designed specifically for heavy grinding where operators apply significant pressure. The rotary mechanism absorbs these load spikes without tripping, ensuring continuous operation where electronic inverters might shut down.
🔌 Dual-Tool Capacity (1-to-2) This powerful generator can drive two high-frequency grinders simultaneously. This maximizes productivity in busy workshops without needing multiple power units.
🛡️ Voltage & Load Stability Features a built-in voltage compensation circuit. Even as the load changes during grinding, the output voltage remains stable, ensuring consistent wheel speed and cutting efficiency. Includes a thermal relay for ultimate motor protection.
🚛 Mobile & Rugged Design Unlike stationary panels, the FUJI generator comes equipped with heavy-duty casters (wheels). This allows the unit to be easily moved around the factory floor, bringing power exactly where you need it.
Technical Specifications
⚡ Custom Voltage Options: Standard Japanese output is 3-Phase 200V. However, we can customize the input winding to accept 380V, 400V, or 415V and step it down to the required 200V output, eliminating the need for an external transformer.
Model Selection Guide (Input Frequency):
50 Hz Regions: Select Model FG-505NE (Output: 250Hz).
60 Hz Regions: Select Model FG-605NE (Output: 240Hz).
Global Export Note: When exporting to countries with different power grid standards, we can customize the equipment. Please contact us in advance to confirm voltage and frequency compatibility.
System Configuration: Usable Grinders
This generator is optimized to power multiple tools simultaneously. Please refer to the chart below to ensure your setup does not exceed the generator's capacity.
Frequently Asked Questions
Q: Why choose a Rotary Generator over an Electronic Inverter for a foundry?
A: Foundries are harsh environments with conductive dust and heat. Rotary generators are purely mechanical and far more robust. More importantly, they handle the "overload spikes" of aggressive grinding much better than electronic inverters, which often trip offline to protect their circuits.
Q: Can I run multiple grinders off one generator?
A: Yes. The FG-505NE/605NE is designed to power up to two high-frequency grinders simultaneously, doubling your workforce's efficiency from a single power source.
Q: Can this unit handle 380V input power?
A: Yes, but it requires customization. The standard unit expects 200V input. We can custom-build the internal windings to accept 380V, 400V, or 415V input and output the required 200V for the tools. Please specify your voltage when ordering.
Have Questions or Need a Custom Voltage Quote?
Our technical team is ready to assist with stock availability and compatibility checks.
Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.
Standard Region
Safety Factor (Burst Multiplier)
Safety Logic & Benchmark
FUJI (High Precision)
> 2.0x
Engineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)
2.0x
Extreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)
$1.73x
Risk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)
1.5x
Efficiency Focused: Relies on machine guarding and operational procedures.
1.RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
2.Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
3.Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
4.Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
5.PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
6.Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.
Applications of Abrasives & Usage Notes
Abrasive Selection Guide
Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.
Warning Symbol Interpretation
Standardized safety icons for safe operation and protection guard usage.
Professional Export & Maintenance Insight
When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.
🛡️ Electrical Appliance & Safety Compliance
This product strictly complies with the Electrical Appliance and Material Safety Technology Standards (Noise Countermeasures), revised under the Ministry of Economy, Trade and Industry (METI) Ordinance No. 57.
*Official Enforcement Date: April 1, 2013. This ensures maximum electromagnetic compatibility (EMC) and operational stability in industrial environments.
How to Read Operational & Safety Symbols
Key Safety Indicators:
Double Insulation: Marked by the "square-in-a-square" symbol, indicating no grounding is required for safe operation.
Noise Suppression: Compliance with Ordinance No. 57 prevents interference with other electronic equipment.
Mandatory PPE: Visual cues for hearing, eye, and respiratory protection.
Professional Note: For global industrial procurement, these Japanese METI standards ensure that Fuji tools meet high-level noise reduction requirements, critical for precision workshops across Europe and North America.
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