Performance You Can Trust, Every Grind

Fuji Grinding: Engineered for Excellence
  • Grinding Tool: FUJI Cup Wire Brush wave type
  • FUJI grinder tool: High power Wire Brush
  • FUJI metal buffing wheel- Wire Brush
  • FUJI twist wire wheel attached to grinder tool performing weld cleaning on metal surface
  • FUJI Ø67 Wire bursh
  • Fuji cup wire brush is used for cleaning the weld line
  • Grinding Tool: FUJI Cup Wire Brush wave type
  • FUJI grinder tool: High power Wire Brush
  • FUJI metal buffing wheel- Wire Brush
  • FUJI twist wire wheel attached to grinder tool performing weld cleaning on metal surface
  • FUJI Ø67 Wire bursh
  • Fuji cup wire brush is used for cleaning the weld line

Heavy-Duty Grinder Wire Tool for Metal Surface | FUJI Wire Wheel

No. Grinding Tool: Ø60 Ø90 Ø120 Wire Brush

Features

  • Heavy-Duty Construction: Withstands prolonged use in demanding environments.
  • Versatile Options: Wave and twist knot designs cater to different surface aggression requirements.
  • Superior Removal: Efficiently removes rust, paint, scale, and weld splatter.
  • Operator Comfort: Perfect balance reduces vibration and operator fatigue.
  • Extended Service Life: Premium wire materials and secure anchoring ensure longevity.

Applications

  • Deburring rust, scrap, paint, and scale.
  • Surface finishing and cleaning after welding.
Wire Material: High Carbon Steel (Twist Type)

Specifications (Dia. Ø60 / Ø90 / Ø120)

Specs of Dia. 60 90 120 Wire Brush
  • Grinding Tool: FUJI Cup Wire Brush wave type
  • FUJI grinder tool: High power Wire Brush
  • FUJI metal buffing wheel- Wire Brush
  • FUJI twist wire wheel attached to grinder tool performing weld cleaning on metal surface
  • FUJI Ø67 Wire bursh
  • Fuji cup wire brush is used for cleaning the weld line
  • Description

  • Cautions

Product Overview: Heavy-Duty Surface Preparation

FUJI Wire Brushes represent the peak of Japanese craftsmanship in industrial surface preparation. Designed as heavy-duty cup brushes for angle grinders, these professional tools are engineered to handle the most demanding metalworking jobs where standard brushes fail.

Manufactured to strict Japanese Industrial Standards (JIS), FUJI utilizes a proprietary high-tensile wire formula and advanced knotting technology. Whether you need aggressive material removal for weld slag or flexible action for surface finishing, FUJI brushes outperform standard crimped and twisted brushes in both longevity and consistency.

Industrial worker using FUJI wire wheel with grinder tool on steel structure

Technical Specifications

Available Sizes 2.5" (60mm), 3.5" (90mm), 5" (120mm)
Wire Material High-Carbon Steel (Standard) / Stainless Steel (INOX)
Knot Patterns Wave Knot: For flexible, light cleaning.
Twist Knot: For aggressive, heavy-duty cutting.
Max RPM 6,800 - 13,000 RPM (Dependent on size)
Arbor Size M10 / M16 Thread
Specs of Dia. 60 90 120 FUJI Grinder Tool-Wire Brush

⚠️ Critical Safety Guidelines

  • Speed Compliance: Never exceed the maximum RPM rating marked on the brush.
  • PPE Requirement: Always wear safety glasses, face shields, and heavy-duty gloves.
  • Inspection: Check for loose wires or damage before every use.
  • Secure Mounting: Ensure the brush is fully tightened on the angle grinder spindle.

Core Advantages

1. Exceptional Durability

High-tensile strength wires and advanced anchoring ensure the brush maintains integrity through extended use, resisting wire fatigue.

2. Optimized Balance

Precision balancing minimizes vibration. This reduces operator fatigue and protects the angle grinder's bearings.

3. Versatile Performance

Available in both Twist Knot (aggressive) and Wave (crimped) styles to handle everything from heavy slag removal to surface polishing.

4. Safety Focused

Engineered to reduce wire breakage and fly-off, meeting strict industrial safety standards.

FUJI twist wire wheel

Industrial Applications

  • Metal Fabrication & Welding: Essential for pre-weld cleaning and post-weld slag removal. The twist knot brush aggressively cleans weld seams.
  • Marine & Offshore Maintenance: Use our Stainless Steel (INOX) brushes to remove corrosion from aluminum or stainless parts without introducing iron contamination.
  • Automotive Restoration: Perfect for stripping rust and undercoating from chassis frames without removing excessive base metal.
  • Construction: Quickly prepares structural steel by removing heavy mill scale and old paint.
FUJI twist wire wheel performing weld cleaning

Frequently Asked Questions (FAQ)

Q: What is the difference between Wave (Crimped) and Twist Knot brushes?

Wave (Crimped) brushes are flexible and less aggressive, ideal for surface finishing, light rust, and paint removal on thinner metals. Twist Knot brushes are rigid and aggressive, designed for heavy-duty tasks like removing weld slag, thick scale, and heavy corrosion.

Q: Can I use a carbon steel brush on stainless steel?

No. You should always use a Stainless Steel (INOX) wire brush on stainless steel parts. Using a carbon steel brush will leave behind iron particles that will cause "after-rust" on the stainless surface.

Q: How do I extend the life of my wire brush?

Do not apply excessive pressure; let the tips of the wire do the work. Pressing too hard bends the wires and causes premature breakage. Also, ensure you are running the brush within its recommended RPM range.

Fuji Twist knot wire brushes

Experience the FUJI Difference

Upgrade your surface preparation capabilities with brushes engineered for excellence.

Contact Technical Support | View Full Catalog

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard RegionSafety Factor (Burst Multiplier)Safety Logic & Benchmark
FUJI (High Precision)> 2.0xEngineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)2.0xExtreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)$1.73xRisk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)1.5xEfficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.